Image 1 of 1
Image 1 of 1
Image 1 of 1
Image 1 of 1
The Ultra Doser is an ultra-efficient, multi-purpose liquid nitrogen (LIN) dosing system designed specifically for low-to-medium production line speeds up to 150 containers per minute (150 BPM / 9,000 CPH). Utilizing advanced cryogenic technology and integrated PLC controls, the Ultra Doser dispenses a precise, repeatable dose of pure liquid nitrogen into every container prior to capping or sealing.
Upon injection, the liquid nitrogen rapidly gasifies. When trapped inside sealed packages, it builds consistent internal pressure to add structural rigidity—preventing bottle paneling, increasing warehouse stackability, and enabling container lightweighting. For unpressurized applications, the expanding nitrogen gas displaces oxygen in the headspace to inert the package, preserve product freshness, and extend shelf life without chemical preservatives.
Driven by an intuitive Siemens PLC controller operating in fixed-delay mode, the system allows operators to set precise dose durations from 20 ms to 1,000 ms in 1 ms increments.
Compact Footprint: Easily mounts above existing packaging lines where space is limited.
Static Vacuum Insulation: Advanced thermal design maintains internal vacuum insulation indefinitely without requiring an external vacuum pump, minimizing steady-state liquid nitrogen consumption.
SoftDose™ Compatible: Fully compatible with specialized dosing setups for hot-fill, powder, and granular packaging applications.
Integrated Sensor Automation: Line speed and bottle-presence sensors ensure exact dose synchronization with container movement.
Durable Construction: Built with high-grade Series 300 stainless steel for long service life in industrial and food-grade environments.
Package Weight & Cost Reduction: Allows transition from heavy glass to lightweight PET containers while maintaining package firmness and labeling efficiency.
Maximum Operating Speed: Up to 150 containers per minute (150 BPM / 9,000 CPH)
Dose Duration Range: 20 ms to 1,000 ms (1 ms adjustment resolution)
Dosing Accuracy: ±5% of dose weight
PLC / Controller Platform: Siemens PLC Controller
Operation Mode: Fixed Delay Mode
Head Pressure: 0.45 psi (0.03 bar)
Arm Reach: Rigid arm with 12" to 18" reach range
System Weight: 32 lbs (14.5 kg)
Body Dimensions: 18" H x 6" W
Dosing Head Dimensions: 9.5" H x 2" W
Steady-State LIN Consumption: 0.04 gal/hr (0.15 L/hr)
Liquid Nitrogen Supply Requirements: 3 to 22 psi (0.2 to 1.5 bar)
Gaseous Nitrogen Purge Requirements: 60 to 100 psi (4.1 to 6.9 bar)
Electrical Requirements: 110–240 VAC, 50/60 Hz, 110 W
The Ultra Doser is an ultra-efficient, multi-purpose liquid nitrogen (LIN) dosing system designed specifically for low-to-medium production line speeds up to 150 containers per minute (150 BPM / 9,000 CPH). Utilizing advanced cryogenic technology and integrated PLC controls, the Ultra Doser dispenses a precise, repeatable dose of pure liquid nitrogen into every container prior to capping or sealing.
Upon injection, the liquid nitrogen rapidly gasifies. When trapped inside sealed packages, it builds consistent internal pressure to add structural rigidity—preventing bottle paneling, increasing warehouse stackability, and enabling container lightweighting. For unpressurized applications, the expanding nitrogen gas displaces oxygen in the headspace to inert the package, preserve product freshness, and extend shelf life without chemical preservatives.
Driven by an intuitive Siemens PLC controller operating in fixed-delay mode, the system allows operators to set precise dose durations from 20 ms to 1,000 ms in 1 ms increments.
Compact Footprint: Easily mounts above existing packaging lines where space is limited.
Static Vacuum Insulation: Advanced thermal design maintains internal vacuum insulation indefinitely without requiring an external vacuum pump, minimizing steady-state liquid nitrogen consumption.
SoftDose™ Compatible: Fully compatible with specialized dosing setups for hot-fill, powder, and granular packaging applications.
Integrated Sensor Automation: Line speed and bottle-presence sensors ensure exact dose synchronization with container movement.
Durable Construction: Built with high-grade Series 300 stainless steel for long service life in industrial and food-grade environments.
Package Weight & Cost Reduction: Allows transition from heavy glass to lightweight PET containers while maintaining package firmness and labeling efficiency.
Maximum Operating Speed: Up to 150 containers per minute (150 BPM / 9,000 CPH)
Dose Duration Range: 20 ms to 1,000 ms (1 ms adjustment resolution)
Dosing Accuracy: ±5% of dose weight
PLC / Controller Platform: Siemens PLC Controller
Operation Mode: Fixed Delay Mode
Head Pressure: 0.45 psi (0.03 bar)
Arm Reach: Rigid arm with 12" to 18" reach range
System Weight: 32 lbs (14.5 kg)
Body Dimensions: 18" H x 6" W
Dosing Head Dimensions: 9.5" H x 2" W
Steady-State LIN Consumption: 0.04 gal/hr (0.15 L/hr)
Liquid Nitrogen Supply Requirements: 3 to 22 psi (0.2 to 1.5 bar)
Gaseous Nitrogen Purge Requirements: 60 to 100 psi (4.1 to 6.9 bar)
Electrical Requirements: 110–240 VAC, 50/60 Hz, 110 W
